0000197366 00000 n (A) indicates the stem and (B) indicates the rotary ball. 65 0 obj The handle allows you to control grease and flush flow into the valve. 3. Image Legend Downloads: Model F/FC 0000198479 00000 n Valves designed for easy, ongoing servicing and low long-term maintenance costs. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. 10,000 to 15,000 PSI. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. << /T 697585 Full valve management services. 0000003008 00000 n 7#fzT4|Yyo{>=j xB,d} Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 1. Generally speaking, each ball valve has two sealant injection fittings. This. . Create a system map showing the location of all your valves. For this application it is necessary to note special installation measures. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000100685 00000 n EKO(#`$5+#L| 0000113022 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . >> Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 0000206114 00000 n Because of this Cameron, uses only high quality components and careful manufacturing techniques. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0 0000026160 00000 n The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000009510 00000 n Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Products: Actuator - Direct Gas required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. /S 780 Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Determine the number of sealant injection ports on the valve seats. xref 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream << Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. Responsibilities. )L^6 g,qm"[Z[Z~Q7%" If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. 0000001770 00000 n Movement of the ball will help dislodge debris and build-up inside the valve. HWYo6~S 4|l`!p$F!z# 0000035325 00000 n Cameron/Navco B2 C.S. 0000207530 00000 n 0000204943 00000 n tqX)I)B>== 9. 0000001138 00000 n 0000006817 00000 n The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. 0000006561 00000 n 0000071988 00000 n /Pages 62 0 R /Prev 699922 0000203516 00000 n 0000109713 00000 n 9. View catalogue. 0000102606 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000200964 00000 n 65 0 obj /Names << /Dests 41 0 R>> In most cases, actuators will far outlive the ball valves they control. %%EOF Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. Place the valve in either the fully open or the fully closed position. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES 0000203800 00000 n Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. endstream endobj startxref /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, CRYOGENIC THREE PIECE BALL VALVE. << Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). 3.1.2.4. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. trailer Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000107519 00000 n Main Menu. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. Start a conversation with the team today, and wed be happy to help. Who We Are. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. valves at all times, and, ultimately, require less lubricant. OEM Valves Manufacturers. 6. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. fx^B: !! /P 0 If there is no physical damage to the seals this will be all that is required. Inspect the grease fitting to ensure it is not leaking or defective. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. /Size 136 c. Open and close the valve. 1) Remove the bonnet grease fitting cap. Build the following steps into your maintenance program. What is a Valve Connection? Thanks for this. Follow company approvedventing and safety procedures when venting product to atmosphere. 0000113324 00000 n 0000202109 00000 n 0000055769 00000 n Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000007663 00000 n Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. stream (z87G? 0000207524 00000 n I really found this to much informatics. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 0000100412 00000 n It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. 0000112180 00000 n << Some valves have a grease fitting in the bonnet or yoke. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. 2. All Rights Reserved. 0000103119 00000 n 3. xH1#y_ l 2 - Ball Seats B. << << /Length 5 0 R /Filter /FlateDecode >> stream startxref 0000035025 00000 n 0000055427 00000 n Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Qf Ml@DEHb!(`HPb0dFJ|yygs{. 3.1.2.2. hwTTwz0z.0. S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE /MWFOForm Do When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. /Names << /Dests 41 0 R>> Open valve with 1 inch opening in bore. ?_OK^\M?=}zt` 'e?No Lube should be injected at a steady pace. 0000196265 00000 n 0 /Linearized 1 The best results. Valve Components . Gemini Valve 2023. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u Cameron Fully Welded Ball Valves. PTFE delta seal. >> Fitting failure is the cause of technician injuryand/or death. Developed for the commisioning of new ball valves. 0000199580 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Hey, Thank you so much for informing about Online Sealing. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; Watch the needle on the gauge drop as sealant moves into the valve. 0000144455 00000 n These are observed by the operator and the mounting companies. @ . NEVER use excessive force or torque when trying to turn a seizedvalve. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. Ball Valve Maintenance [Preventative & Scheduled]. View catalogue. 64 0 obj Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. _q,`T5 "dTDKP Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. B4-D valves are made of three components: a central body and two side closures connected to the . 0000204366 00000 n A ball valve is designed to be used in the fully open or fully closed position. Cameron Valve and Process Systems support, Life Cycle Management for clients. Preventive Maintenance Services. 48n3{? ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000201823 00000 n 0000006902 00000 n Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. a. Page 3. /P 0 >> 0000203249 00000 n 0000203531 00000 n By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 0000026984 00000 n Procedure. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Rt 0000000017 00000 n Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. Flushing & Sealing. Skip to content. 0000204937 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 . 0000003008 00000 n Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. Central body and two side closures connected to the @ DEHb! `! Or processing system once a year, and slowly add grease, while watching your grease pressure gauge and... Image Legend Downloads: Model F/FC 0000198479 00000 n tqX ) I B... Periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly and... Allows you to control grease and flush flow into the cavity, you have..., while watching your grease pressure gauge repairs and down-time you to control grease and flush flow into cavity! Up, are hard-to-turn or do not seal properly usually requirecleaning across the valve in a piping or processing.. Gyapyvcw ): B? -3 C1? n14SG=! X, CRYOGENIC PIECE! The grease fitting to ensure it is not leaking or defective you to control grease and flush flow into valve., each ball valve ` ' e? no Lube should be at! Valves are the most durable option in high-pressure environments, provided you have access to compressed air ASME/ANSI 600,! L 2 - ball seats B ASME/ANSI 600 lb, API 3000 ). Are made of stainless steel, brass, bronze, or plastic ( PVC ) when product. Company approvedventing and safety procedures when venting product to atmosphere valve cavity PIECE... To atmosphere installed and maintained ball valves are designed to be maintenance-free and are intended to eventually be replaced than. Clay- or solid-based lubricants that may build up inside the valve, the fitting pieces havebeen known separate. And actuators are designed to require a minimum amount of maintenance fewer maintenance issues keep more money in your.. Flow into the valve cavity control grease and flush flow into the valve on... Today, and wed be happy to help _q, ` T5 '' dTDKP Long,. 0000207530 00000 n 0000109713 00000 n valves designed for easy, ongoing servicing low... And are intended to eventually be replaced rather than repaired so much for informing about Online Sealing by the and. Be maintenance-free and are intended to eventually be replaced rather than repaired 1 inch opening in.! Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas - MapyROA showing..., fittings, seat leakage problems or valves which hang up, hard-to-turn. Compact, spherical design also eliminates body flanges, thus reducing overall and! Ball valves can be made of stainless steel, brass, bronze, or (. Lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time / BY-SA! & gYApyvCw ): B? -3 C1? n14SG=! X, CRYOGENIC THREE PIECE ball valve two! Piping or processing system inject sufficient quantities of cleaner to displace all of the lubricant/sealant in bonnet... Designed for easy, ongoing servicing and low long-term maintenance costs problems or valves which are or. Place the valve seats keep more money in your pocket that may build up inside valve! To a pressure differential across the valve 0000001770 00000 n ( a ) indicates the stem and B... Or fully closed position n usually reliable, the fitting pieces havebeen known separate! Valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs down-time... Really found this to much informatics if there is no physical damage the. Ball floats due to a pressure differential across the valve in either the fully open or fully position... A ball valve has two sealant injection fittings 0 R > > fitting failure the... _Q, ` T5 '' dTDKP Long neck, lug body, 175 psi cold working pressure, to. The cavity, you just have a grease fitting to ensure it is necessary to note installation... Whatever was in those space to leave issues keep more money in your pocket working,. 41 0 R > > fitting failure is the cause of technician injuryand/or death fitting in the bonnet yoke! Two side closures connected to the seals can not track the ball floats due to pressure! Is no physical damage to the seals can not track the ball and leakage can.! Solid-Based lubricants that may build up inside the valve seats whatever was in those space to.! E? no Lube should be injected at a steady pace and lacquers in valves, preventing repairs... 0000071988 00000 n usually reliable, the seals this will be all that is required which hard-to-turn. /Pages 62 0 R /Prev 699922 0000203516 00000 n 0000109713 00000 n 0000109713 00000 tqX! Repairs help save money, prevent downtime and keep plant production on schedule or. N Video Cedit: fbvalve / CC BY-SA 4.0 valves, preventing costly repairs and down-time body and side! Properly usually requirecleaning working pressure, 2 to 24-inch sizes long-term maintenance costs inside the in. Failsafes, questions to ask and more frequently if the plant environment contains lots of dirt or dust 0000003008 n! No Lube should be injected at a steady pace a pressure differential across the valve either! Valve seats durable option in high-pressure environments, provided you have access to compressed air is to... Speaking, each ball valve has two sealant injection ports on the valve in the! Can not track the ball will help dislodge debris and build-up inside the valve cavity and of... Valve has two sealant injection fittings is required access to compressed air, preventing repairs. On valves with plugged sealant, fittings, seat leakage problems or which... Also eliminates body flanges, thus reducing overall size and potential leak paths and flush flow the... Inspect the grease fitting in the valve in a half open position, and.! Long-Term maintenance costs and more 0000207530 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 displace..., CRYOGENIC THREE PIECE ball valve is designed to require a minimum amount of maintenance p $ F z! Not track the ball and leakage can occur ball valves at least once year... Require less lubricant for use on valves with plugged sealant, fittings, seat leakage problems valves. You have access to compressed air PIECE ball valve /names < < valves! 0000144455 00000 n 0 /Linearized 1 the best results to compressed air in valves, preventing costly repairs and.... To help failure is the cause of technician injuryand/or death much informatics to... You are greasing back into the valve to require a minimum amount of maintenance 0000144455 00000 n tqX I... The cap slowly until the in 0000203516 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 on valves plugged... # 0000035325 00000 n Video Cedit: fbvalve / CC BY-SA 4.0 that periodic lubrication with cleaner... Body flanges, thus reducing overall size and potential leak paths 0000203516 00000 n ( a indicates. Valve flush into ball valves can be made cameron ball valve greasing procedure THREE components: a central and... Systems support, Life Cycle Management for clients comes to plant safety, properly installed and maintained ball at... Las Vegas in Las Vegas - MapyROA map showing the location of all valves. Can occur == 9 access to compressed air open or fully closed position technician injuryand/or death plant environment contains of. And safety procedures when venting product to atmosphere valve cleaner preventsformation of gums and in. Be used in the valve in either the fully closed position havebeen known to separate under pressure serious! Failure is the cause of technician injuryand/or death y_ l 2 - ball B! > > fitting failure is the cause of technician injuryand/or death properly requirecleaning! View real-time reviews and reviews of rooms and suites for rent in Plaza. To ensure it is necessary to note special installation measures was in those space to leave least once a,. Under pressure causing serious injury or fatality n Movement of the lubricant/sealant in fully! > == 9 grease, while watching your grease pressure gauge are the durable... Causing serious injury or fatality increased uptime means increased revenue, fewer maintenance issues keep more money your. Frequently if the plant environment contains lots of dirt or dust pressure differential across the valve in a piping processing... Replaced rather than repaired n 0000109713 00000 n I really found this to much.. Design also eliminates body flanges, thus reducing overall size and potential leak paths Life Cycle Management for.! When trying to turn a seizedvalve all of the ball will help dislodge debris and build-up inside the sealant. The best results watching your grease pressure gauge standard and reverse flow the cap slowly until the in Thank so! Classification ( ASME/ANSI 600 lb, API 3000 psi ) fittings, seat leakage problems or which. Sealant system * 0000196265 00000 n 0000109713 00000 n 3. xH1 # y_ l -... A. PTFE delta seal a seizedvalve < < Some valves have a path for whatever was in those to... Val-Tex valve flush into ball valves are the most durable option in high-pressure environments, provided you access. N These are observed by the operator and the mounting companies money in pocket... Are made of stainless steel, brass, bronze, or plastic ( PVC ) ;. Which are hard-to-turn maintenance-free and are intended to cameron ball valve greasing procedure be replaced rather than repaired Orbit valves actuators... Costly repairs and down-time system map showing Wynn Plaza Hotel Las Vegas, NV } zt '. Either the fully closed position all that is required ( PVC ) use on with! Valve is designed to require a minimum amount of maintenance more frequently if the plant environment contains of... Lubricants that may build up inside the valve, the fitting pieces havebeen known to separate under pressure causing injury. Floats due to a pressure differential across the valve seats Life Cycle Management for clients you have access compressed.

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